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WOOD STAINS
Coverage vs. Cost Myths
It is time to unveil the myth of coverage and cost as it pertains to the application of various wood stains. How does a company calculate the coverage of their wood stains or other coatings? What are the criteria they use for coming up with their particular square feet per gallon coverage? Is there an objective measurement that the consumer can use to obtain an apple to apples comparison between different brands of wood stain?

The answer is that yes, there is a tool that the consumer can use for gauging relative coverage between competitive products. It is quite simple but you will first need to know certain specific information about the particular stains that you want to compare. That specific information is a physical measurement called volume solids. The volume solids percentages of any particular coating automatically contain in that information its theoretical coverage. But before I proceed I must digress to clarify the difference between volume solids of a coating and weight solids of a coating.

VOLUME SOLIDS
The Volume Solids of a coating represents the amount of dried material that remains after the liquid portion of that coating has evaporated. It is a percentage that is determined by first measuring an established volume of the liquid material, evaporating off the entire liquid portion and then measuring the volume of the remaining dried solid portion. The difference in volume of the coating in its liquid form minus the remaining volume in its dried state is called volume solids. It is the volume solids that directly determine the coverage and amount of material deposited on a particular surface.

WEIGHT SOLIDS
The Weight Solids are different because weight solids represent the actual weight of the dried material after the liquid portion of that coating has evaporated. The weight solids are the percentage determined by first weighing an established amount of stain in its liquid form, evaporating off the entire liquid portion and then weighing the dried solid portion. The difference in weight of the coating in its liquid form minus the remaining weight in its dried state is the called the weight solids. Weight solids are, as a rule, higher in percentage than volume solids and are never used to determine the coverage. (It is not unusual for companies, when listing solids in their particular coating, to only list weight solids. That is because weight solids are the higher number and the higher number is obviously more impressive to the consumer than the lower volume solids number.)

I hope that I was clear with these concepts and that you now know the difference between the two solid’s measurements of a coating. As stated earlier the volume solids are directly related to theoretical coverage of a coating. This coverage is determined by a standard formula that bases coverage of a paint material at 1 millage thickness over a non-porous surface. The mathematical formula is 16.03 X each 1% volume solids = the square foot coverage of one gallon of a given coating over a non-porous surface.

TYING UP LOOSE ENDS
A Non-Porous Surface?
The question now becomes: “Why measure coverage over a non-porous surface”? Why not use real world calculations? After all, wood stains are applied over wood and wood is a porous surface… That is quite true. Wood is porous and because it is porous is the reason that a wood surface cannot be used to accurately and with fairness determine the coverage of different types of wood stains. When applying a wood stain over a porous surface, the ability to measure its coverage becomes much more difficult because of the absorption rate of the liquid into the porous surface. In addition to the physical characteristics of the wood stains themselves, absorption rates will vary because of the differences in wood species, the dryness of the wood, the wood’s natural porosity, the surface variations caused by the processing of the wood, etc. Because of all of these variables, determining stain coverage is at best an educated guess. However, by introducing a non-porous surface into the equation, it takes the guesswork out of coverage comparisons because there are no longer the surface variations to distort the data.


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